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PNEG-1708GSI Modular Tower DryerTM-1008, TM-1010, TM-1012 and TM-1015Construction ManualPNEG-1708Date: 08-01-11

3. Safety Decals10 PNEG-1708 GSI Modular Tower DryerSafety Decals # DC-985, DC-990 and DC-991Location of DecalInside main power box door, on same side

3. Safety DecalsPNEG-1708 GSI Modular Tower Dryer 11Safety Decals # DC-987, DC-988 and DC-989Location of DecalInside main power box door, on same side

3. Safety Decals12 PNEG-1708 GSI Modular Tower DryerSafety Decals # DC-1061 and 420-1473-8Location of DecalOn outside of heat module door.Flame and pr

3. Safety DecalsPNEG-1708 GSI Modular Tower Dryer 13Safety Decals # DC-1063 and DC-1064Location of DecalOn outside of cool module door.High speed belt

3. Safety Decals14 PNEG-1708 GSI Modular Tower DryerInformation DecalsNameplate for Main Power BoxLocation of DecalInside main power box door, on same

PNEG-1708 GSI Modular Tower Dryer 154. Dryer Overview and SpecificationsAll models of the GSI Modular Tower Dryer include a base/unload module, a burn

4. Dryer Overview and Specifications16 PNEG-1708 GSI Modular Tower DryerFigure 4C Heat Module - w/ TurnersFigure 4D Empty Heat Module

4. Dryer Overview and SpecificationsPNEG-1708 GSI Modular Tower Dryer 17Figure 4E Heat Module - w/ Door KitFigure 4F Roof Module

4. Dryer Overview and Specifications18 PNEG-1708 GSI Modular Tower DryerDimensions and Capacities for all ModelsThere are four (4) models of the GSI M

4. Dryer Overview and SpecificationsPNEG-1708 GSI Modular Tower Dryer 19Dimensions - TM-1008Figure 4G TM-1008M-1008T - Five (5) modules total, usually

2 PNEG-1708 GSI Modular Tower Dryer

4. Dryer Overview and Specifications20 PNEG-1708 GSI Modular Tower DryerDimensions - TM-1010Figure 4H TM-1010M-1010T - Six (6) modules total, usually

4. Dryer Overview and SpecificationsPNEG-1708 GSI Modular Tower Dryer 21Dimensions - TM-1012Figure 4I TM-1012M-1012T - Seven (7) modules total, usuall

4. Dryer Overview and Specifications22 PNEG-1708 GSI Modular Tower DryerDimensions - TM-1015Figure 4J TM-1015Module - 5 Heat module - w/ turners(See F

PNEG-1708 GSI Modular Tower Dryer 235. Required Tools and Critical Tool CharacteristicsEquipping the field crew with the right tools is essential for

5. Required Tools and Critical Tool Characteristics24 PNEG-1708 GSI Modular Tower DryerFigure 5B Line Up Punch and HammerFigure 5C Line Up Punch Inser

5. Required Tools and Critical Tool CharacteristicsPNEG-1708 GSI Modular Tower Dryer 254. Socket sets and impact wrenches:• 3/8" Drive 1/2"

5. Required Tools and Critical Tool Characteristics26 PNEG-1708 GSI Modular Tower Dryer5. Laser transit level tool: After placing the unload/base modu

5. Required Tools and Critical Tool CharacteristicsPNEG-1708 GSI Modular Tower Dryer 27a. Compression channel: Regardless of what leveling tool is use

5. Required Tools and Critical Tool Characteristics28 PNEG-1708 GSI Modular Tower DryerComprehensive Tool List• C6 Epoxy gun • 1/4" Line up punch

PNEG-1708 GSI Modular Tower Dryer 296. Unloading and Staging the Modules1. Place modules on ground that is as solid and level as possible. Soft ground

Table of ContentsPNEG-1708 GSI Modular Tower Dryer 3ContentsChapter 1 Introduction ...

30 PNEG-1708 GSI Modular Tower Dryer7. Placing and Installing the Base/Unload ModuleBase/Unload Module Placement ConsiderationsIf the concrete foundat

7. Placing and Installing the Base/Unload ModulePNEG-1708 GSI Modular Tower Dryer 31Figure 7B Consider overhead clearance for the entire height of the

7. Placing and Installing the Base/Unload Module32 PNEG-1708 GSI Modular Tower DryerSecuring the Unload Module1. After determining the orientation of

7. Placing and Installing the Base/Unload ModulePNEG-1708 GSI Modular Tower Dryer 33NOTE: Shims are provided to assist with leveling if necessary. (Se

34 PNEG-1708 GSI Modular Tower Dryer8. Assembling Ladders, Platforms and CatwalksCrate as Work BenchBecause the base/unload module requires the epoxy

8. Assembling Ladders, Platforms and CatwalksPNEG-1708 GSI Modular Tower Dryer 35Installing Outside Ladder with Safety CageOutside Ladder BracketOutsi

8. Assembling Ladders, Platforms and Catwalks36 PNEG-1708 GSI Modular Tower Dryer3. Snug bolt safety cage hoops to safety cage brackets. (See Figure 8

8. Assembling Ladders, Platforms and CatwalksPNEG-1708 GSI Modular Tower Dryer 37Safety Cage ExtensionsInstall safety cage extensions from top safety

8. Assembling Ladders, Platforms and Catwalks38 PNEG-1708 GSI Modular Tower DryerFigure 8K Ladder Bracket for RingsFigure 8L Ladder Bracket for Sheets

8. Assembling Ladders, Platforms and CatwalksPNEG-1708 GSI Modular Tower Dryer 39Overview Catwalk and Platform AssemblyNOTE: This is a basic overview

4 PNEG-1708 GSI Modular Tower Dryer1. IntroductionREAD THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so coul

8. Assembling Ladders, Platforms and Catwalks40 PNEG-1708 GSI Modular Tower DryerAttaching Catwalks and Platforms to Dryer ModulesCatwalks and platfor

8. Assembling Ladders, Platforms and CatwalksPNEG-1708 GSI Modular Tower Dryer 416. Attach catwalk brackets as shown in Figure 8R. NOTE: All brackets

8. Assembling Ladders, Platforms and Catwalks42 PNEG-1708 GSI Modular Tower Dryer8. Attach catwalk brace to dryer wall using the previously installed

8. Assembling Ladders, Platforms and CatwalksPNEG-1708 GSI Modular Tower Dryer 4311. After attaching the catwalk brace to the catwalk brackets on the

8. Assembling Ladders, Platforms and Catwalks44 PNEG-1708 GSI Modular Tower Dryer12. Attach catwalk planks (with kick plates attached) to catwalk tran

8. Assembling Ladders, Platforms and CatwalksPNEG-1708 GSI Modular Tower Dryer 4514. Install the catwalk plank with the curved kick plate at the stepo

8. Assembling Ladders, Platforms and Catwalks46 PNEG-1708 GSI Modular Tower DryerFigure 8AB Figure 8AC 16. Attach handrail supports to catwalk brace a

8. Assembling Ladders, Platforms and CatwalksPNEG-1708 GSI Modular Tower Dryer 4718. Connect handrails to the inside of supports as shown in Figure 8A

48 PNEG-1708 GSI Modular Tower Dryer9. Burner/Blower Module - Special Considerations1. Before lifting and stacking modules, be sure the floor planks a

9. Burner/Blower Module - Special ConsiderationsPNEG-1708 GSI Modular Tower Dryer 49NOTE: The plank nearest the thermistor housing will need to be cut

PNEG-1708 GSI Modular Tower Dryer 52. SafetySafety GuidelinesThis manual contains information that is important for you, the owner/operator, to know a

9. Burner/Blower Module - Special Considerations50 PNEG-1708 GSI Modular Tower DryerFigure 9E shows the field-cut plank installed in the burner/blower

PNEG-1708 GSI Modular Tower Dryer 5110. Lifting and Stacking the ModulesOverview for SafetyBefore lifting any modules make sure the lifting capacity o

10. Lifting and Stacking the Modules52 PNEG-1708 GSI Modular Tower DryerThe GSI Modular Tower Dryer is designed to maximize safety and minimize assemb

10. Lifting and Stacking the ModulesPNEG-1708 GSI Modular Tower Dryer 53Recommended Stacking Order: Model 1010 Series DryerFigure 10B Model 1010Step 1

10. Lifting and Stacking the Modules54 PNEG-1708 GSI Modular Tower DryerRecommended Stacking Order: Model 1200 Series DryerFigure 10C Model 1200Step 1

10. Lifting and Stacking the ModulesPNEG-1708 GSI Modular Tower Dryer 55Recommended Stacking Order: Model 1500 Series DryerFigure 10D Model 1500Step 1

10. Lifting and Stacking the Modules56 PNEG-1708 GSI Modular Tower DryerLifting1. Use four (4) clevis hooks to connect the crane’s lifting straps to t

10. Lifting and Stacking the ModulesPNEG-1708 GSI Modular Tower Dryer 573. When maneuvering lifted modules across open ground, have personnel beside i

10. Lifting and Stacking the Modules58 PNEG-1708 GSI Modular Tower Dryer6. When stacking one module on top of another, be sure to line up ladder brack

10. Lifting and Stacking the ModulesPNEG-1708 GSI Modular Tower Dryer 598. On all models of the GSI Modular Tower Dryer, the first two (2) connecting

2. Safety6 PNEG-1708 GSI Modular Tower DryerGeneral Safety StatementOur foremost concern is your safety and the safety of others associated with tower

10. Lifting and Stacking the Modules60 PNEG-1708 GSI Modular Tower Dryer9. Once all holes (or every other hole based upon which seam of the dryer you

10. Lifting and Stacking the ModulesPNEG-1708 GSI Modular Tower Dryer 6110. To stack additional sections, repeat the process as described above - alwa

10. Lifting and Stacking the Modules62 PNEG-1708 GSI Modular Tower DryerFigure 10P NOTE: It is normal for “dents” or “wrinkles” to appear in the scree

10. Lifting and Stacking the ModulesPNEG-1708 GSI Modular Tower Dryer 63VenturiFigure 10Q Stiffener SplicePlace stiffener splice plate over stiffener

64 PNEG-1708 GSI Modular Tower Dryer11. Electrical ConnectionsElectrical Overview Minimal ConnectionsOne of the most beneficial features of GSI Module

11. Electrical ConnectionsPNEG-1708 GSI Modular Tower Dryer 65Air Switch1. The air flow sensor connects to the grill guard on the fan with a rubber gr

11. Electrical Connections66 PNEG-1708 GSI Modular Tower Dryer3. The rubber grommet connects to the air flow sensor inside of the control box. (See Fi

11. Electrical ConnectionsPNEG-1708 GSI Modular Tower Dryer 67Flame Sensor and Ignitor Wires (Spark Plug)1. From inside the burner/blower module, the

11. Electrical Connections68 PNEG-1708 GSI Modular Tower DryerFigure 11F

11. Electrical ConnectionsPNEG-1708 GSI Modular Tower Dryer 69Bindicator, Outside Overheat and Moisture SensorThe bindicator is mounted on the roof wi

PNEG-1708 GSI Modular Tower Dryer 73. Safety DecalsSome of the required safety decals are placed on the dryer before shipping. The remainder are place

11. Electrical Connections70 PNEG-1708 GSI Modular Tower DryerPlenum TemperaturePlenum temperature is monitored through the wiring in the conduit that

PNEG-1708 GSI Modular Tower Dryer 7112. Gas Pipe Train OverviewGas Pipe Train (Natural or LP) Overview Minimal ConnectionsAnother beneficial feature o

12. Gas Pipe Train Overview72 PNEG-1708 GSI Modular Tower Dryer1. The largest connecting hose connects inside the dryer for the return to blower. (See

PNEG-1708 GSI Modular Tower Dryer 7313. Finishing Touches: Removing Wrinkles and Dents from ScreensDuring the installation process it is common for sc

74 PNEG-1708 GSI Modular Tower DryerNOTES

PNEG-1708 GSI Modular Tower Dryer 7514. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it manufactures to b

This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in

3. Safety Decals8 PNEG-1708 GSI Modular Tower DryerSafety Decal # DC-GBC-1ALocation of DecalsEnglish and spanish decals are placed on inside of tower

3. Safety DecalsPNEG-1708 GSI Modular Tower Dryer 9Safety Decal # DC-1943Location of DecalOn outside of main power box and inside main power box door.