manuais Grain-systems PNEG-707GSI

Grain systems PNEG-707GSI Manual do Utilizador (446 páginas)

Marca: Grain-systems | Categoria: Amaciadores | Tamanho: 28.79 MB |

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Índice

Commercial Tower Dryer

1

Contents

3

Table of Contents

4

1. Introduction

6

Safety Guidelines

7

General Safety Statement

8

Electrical Power Supply

8

3. Safety Decals

9

Keep clear of all augers

10

DO NOT ENTER this bin!

10

Safety Decal # DC-889

11

Location of Decal

12

WARNING!

14

CAUTION!

15

Main Electrical Disconnect

16

Disconnects load side power

16

Information Decals

17

GSI Decal

18

Dryer Structure Overview

19

Components all Models

20

Dimensions for all Models

21

Figure 4C

22

Figure 4D

23

Figure 4E

24

Figure 4F

25

Pre-assembly

26

Ladder Installation

26

Layout and Clearance

26

Foundation

27

Sheet Layouts Model 2500

28

Sheet Layouts Model 3000

29

Sheet Layouts Model 3500

30

Sheet Layouts Model 4000

31

Flat Layout Model 2500

32

Flat Layout Model 3000

33

Flat Layout Model 3500

34

Flat Layout Model 4000

35

Grain column

36

Wall Sheet Comparison

37

Wall Sheet Guidelines

38

Figure 4S

39

Figure 4T

39

Figure 4U

40

Lifting Dryer Guidelines

42

GT4-0248V

43

GT4-0249V

43

Column Layout

44

24' Diameter

45

18' Diameter

45

12' Diameter

45

5. Plenum Roof

46

Plenum Roof (Aerial View)

47

Plenum Roof (Cross Section)

48

Jig Clips

52

Vertical Channels

53

Inside Top Wall Sheets

53

Center Collar

57

Rafter Crossmembers

61

Plenum Roof Flashing

62

Plenum Roof Sheets

63

6. Tower Roof

67

Tower Roof (Aerial View)

68

Tower Roof Access Port

69

Steps to Construct Tower Roof

70

Bulb Seal

71

Eave Clip

72

Intermediate Eave Clip

72

Tower Roof Hardware

73

Tower Roof Center Collar

74

Vertical Tower Roof Seams

75

Horizontal Tower Roof Seams

75

Expansion Ring

78

Fill Tube Weldment

81

Access Port Cover

81

Outside Wall Sheets

84

Bottom Section Attachment

85

7. Outside Ladder

86

Outside Ladder Bracket

87

Top Safety Cage

89

Peak walk

91

Safety Cage Extensions

92

Bell Safety Cage

95

Sensors Placement

97

Sensors (Outside)

99

Hardware

100

Bindicator Parts

100

8. Sensors

101

Bindicator(s)

102

High-Limits (Overheats)

103

Installing Conduit for RTDS

107

Steps to Lift Dryer

109

Example: Lifting Roof Section

110

9. Lift Dryer

111

Outside Catwalk

114

Inside Catwalk

115

Platform

116

10. Catwalks and Platforms

117

Outside Catwalk (Continued)

126

Inside Catwalk (Continued)

130

Platforms

132

11. Inside Ladders

133

Bolt first two (2) inside

135

Auxiliary Ladder (Continued)

136

One (1) Burner Housing Ladder

137

12. Slide Gates

139

Silicone

140

13. Grain Turners

141

Grain Turners

142

14. Burner and Reducer

144

Burner Housing Model 4000

145

Burner and Burner Housing

146

Figure 15A

154

Fan X-Bracing - All Models

155

Figure 15C

156

Figure 15D

157

Figure 15E

158

Figure 15F

159

Fan Parts

160

Fan Parts (Continued)

161

Move Fans into Dryer

162

Splicing

166

X-Bracing

167

X-Bracing (Continued)

168

Widely spaced tabs

170

Top tabs are closely space

171

Divider Hopper (Continued)

172

Dryer wall

173

Outer divider hopper

173

Inner divider hopper

173

Fan splicing

173

Install this end up

174

Reducer Walkway (Continued)

175

Fan Motor Mounts

176

Fan Motor Mounts (Continued)

177

Fan Motors

178

16. Fan Motors

179

Sheaves (Continued)

180

Adjust motor mount in and

182

17. Grease Tubes

184

Overview

187

18. Windows and Doors

188

Pre-assembly of Window Kits

189

Screened Windows

194

Screened Windows (Continued)

195

Louvered Windows

196

Cool Section Door

197

A B C D E

198

Heat Section Door (Continued)

199

Latch bar

201

Hinge-side

201

Adjustment bolt

202

Door Latch

202

Reducer Door (Continued)

203

19. Tower Base

204

Outside Solid Wall Sheets

207

Sealing Strip

207

Base Stiffener Weldment

208

Compression Angle Weldments

209

Lower leg

211

Upper leg

211

Upper Legs (Continued)

212

Lower Leg

213

Anchoring Dryer Legs

215

X-Bracing Rods

217

X-Bracing Rods (Continued)

218

Rolled Plenum Channels

219

Caulking

220

21. Hopper

221

Metering drum floor to

227

Metering drum

227

22. Metering System

230

Metering System

233

Bottom metering

234

Metering System (Continued)

235

Piping through Housing

238

Piping in Cool Section

238

Piping through Window

238

Piping Outside Dryer

238

Fittings for Fuel Piping

239

Fuel Piping Guidelines

240

23. Fuel Piping

241

To dryer

242

24. Fuel Train

244

Natural Gas or Liquid Propane

245

Demonstration Close Ups

247

(see Figure 24A on

250

Page 244)

250

25. Electrical Control System

254

Figure 26AO

290

Figure 26EB

375

Figure 26FC Foundation Plan

399

Tools and Equipment

435

27. Appendix A

436

Hardware (Continued)

438

Hardware - Galvanized

439

28. Appendix B

440

Assembly Terms

441

Assembly Terms (Continued)

442

30. Appendix D

443

Warranty Extensions:

445

Conditions and Limitations:

445

Copyright © 2009 by GSI Group

446

Printed in the USA

446

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